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Land MWIR Borescope 640 - Thermal Imaging Camera

Manufacturer:
A highly accurate radiometric infrared borescope imaging camera with spectral filtering for continuous temperature measurement and furnace profiling applications.
Part Number: MWIR-Borescope-640
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Overview:

Dirty fuels and application-specific furnace atmospheres require a thermal imaging solution with advanced spectral filtering and a high thermal and spatial resolution to deliver clear live images of the furnace, boiler, and stock. 

The MWIR-B-640 enables a continuous and clear view, even through heavy smoke and hot furnace atmospheres, which is not possible with visual furnace camera systems.

With a clear view through smoke and furnace gases, the MWIR-B-640 allows highly accurate and fully radiometric temperature measurement image data to be taken, stored, and trended over the lifetime of the furnace/boiler.

The advanced IMAGEPro thermal imaging and data processing software supports long term data trending, to enable the early detection of leaks and temperature variations and achieve process optimisation. Operators have a clear view of the critical furnace/boiler areas with more than 300,000 accurate point temperatures, measuring in the range of 300-1200 °C (572-2192 °F) and 500-1800 °C (932-3272 °F). Providing advanced digital communications via the IMAGEPro software, the performance of the furnace can be monitored to easily identify hot and cold areas and any uneven heating can be visualised with corrections viewed in real-time.

The high-resolution image, combined with the wide-angle field of view (90°), allows multiple areas to be imaged and measured simultaneously. With the wide-angle view into the furnace, image data can be viewed in real-time from the safety of the control room.

The MWIR-B-640 uses proven thermal imaging technology to accurately and continuously profile the temperature of the furnace and the stock, resulting in improved data accuracy through automation and reduced risk to personnel by minimizing the need for an operator to be in the hazardous furnace/boiler area.

With only a small opening in the wall, the MWIR-B-640 can accurately profile the temperature of the entire furnace without affecting the furnace atmosphere, the stock temperature, or energy consumption.

MWIR-B-640 is ideal for applications in HPI reformer furnacesreheat furnaces,  biomass boilerscoal boilerscement (kiln furnaces)heat treatment and annealing furnaces

ADVANCED SPECTRAL FILTERING
Enabling a clear view through dusty/smoky and hot furnace atmospheres, working in the mid Infrared range

HIGH-TEMPERATURE MEASUREMENT ACCURACY
 
Enables optimum furnace and boiler control through enhanced furnace thermal imaging

ADVANCED IMAGE PROCESSING SOFTWARE
Control, monitor, analyse and capture data from the thermal imaging camera with IMAGEViewer and IMAGEPro

REAL-TIME THERMAL DATA COMBINED WITH HIGH-RESOLUTION, LOW NOISE VISUAL IMAGE
This allows for true real-time furnace optimisation and the opportunity to improve energy efficiency without degrading furnace/boiler lifetime.

SAFE 24 HOUR, 7 DAY MONITORING
Guarantees accurate, reliable data from a safe remote position without risk to the operators

AUTO RETRACT SYSTEMS
Designed to auto-retract and protect the thermal imager from damage by overheating in the event of loss of water flow, air pressure, electricity supply or high borescope tip temperature alarm.


The MWIR-B-640 is an invaluable tool in prolonging furnace and boiler lifetime, optimising production throughput, reducing energy consumption, and improving stock temperatures.

CAMERA UNIT
Measurement Range: 300-1200 °C / 572-2192 °F
500-1800 °C / 932-3272 °F
Pixel Resolution: 640 x 480
Spectral Response: 3.9 μm
Frame Rate: 60 fps / <9 fps="" export="" licence="" free="" td="">
Detector: FPA - Microbolometer
Optic (HFOV x VFOV): 90 ° x 67.5 °
Optic (IFOV): 2.4 mrad (90 °)
Focus Range: 1 m to infinity
Probe Diameter: Ø 61mm / Ø 2.4”
Probe Lengths: 305, 609 or 914 mm (12”, 24” or 36”)
Mountings: Choice of 3” ANSI 150 RF Flange & Gasket or PN16 DN80 Flange & Gasket with a 12” standpipe
Protection Window: Sapphire
Accuracy: 1% of reading (C)
Repeatability: 1 K
Dimensions: 254 x 560 x 717 mm (or 1021 mm or 1326 mm) 10” x 22” x 32” (or 44” or 56”)
Power Rating: 24 V DC
Weight: < 25 kg (for 609 mm / 24” version)
Ambient Temperature: -20 to 60 °C (-4 to 140 °F) 0 - 95 % humidity (non-condensing)
Cooling/Purging Options: Water cooling / Air purging
Environmental Rating: IP65
CAMERA SUPPLY
Connections: Digital data over 1 GBit Ethernet (M12, 8 pin) Power (8 pin)
Alarm Functions: Tip temperature, internal camera temperature, image max. temperature
Signal-LED: Power, Ethernet, Tip-Temperature (green/yellow/red)
Service: Water, instrument air and power input
POWER SUPPLY UNIT (PSU)
Components & Connections: Power supply, Ethernet communications (switch) Fibre optic data connection (option)
FCB - Environmental Rating: IP65 / NEMA 4
Size: 380 x 380 x 211 mm / 15” x 15” x 8.3”
Weight: 15 kg (33.07 lbs)
UL Approval: Listed to UL508A & CSA-C22.2 No. File Number E499440
IMAGE PROCESSING
Software: IMAGEViewer & IMAGEPro Advanced Image Processing and Controlling Software
Workstation: PC-Workstation (option)
Interfacing: Open Data Interface, Modbus TCP, Moxa I/O unit
STANDARD ACCESSORIES
Accessories (optional): Power supply, cables, water-cooled/purged mounting and tube, software, workstation, auto- retraction system

Distance 1m  5m 10m  15m  20m 
  Width Height  FOV  Width  Height   FOV  Width  Height   FOV  Width  Height   FOV  Width  Height   FOV 
90° x 67.5° 2.0m 1.3m 3.1mm 10.0m 6.6m 15.6mm 20.0m 13.3m 31.3mm 30.0m 20.0m 46.9mm 40.0m 26.7m 62.5mm

IMAGEPro

The innovative IMAGEPro software is an advanced image processing software for controlling, monitoring, analysing and capturing imager data.

Download Software >>



IMAGEPro is a Windows PC software system that enables configuration of imager, display properties and advanced temperature analysis options and supports multiple simultaneous imagers. Free 30-day trial available for extensive testing.

Able to monitor and control up to sixteen imagers, IMAGEPro offers real-time analysis for thermal imager ranges. Giving users exceptionally detailed control over their thermal imaging measurements, IMAGEPro enhances application processing.

Continue Reading >>

Land Applications & Industries


Cement

LAND have supplied the Cement Industry and OEM's throughout the world with temperature measuring equipment for over 60 years. All their products are designed to the highest standards of quality and reliability to ensure accurate measurements under plant operating conditions for; kiln shell, rotary kiln product & burning zone and clinker system read more >>


Iron and Steel Making

Designed to operate in the harsh environments found in steel production, these instruments are designed to the highest performance standards, optimised for making temperature measurements at every important stage of the process including; Soaking Pit (Load Temperature), Coke Oven Flue, profile, burden & conveyor, Hot blast stove, main & furnace burden, liquid iron stream, torpedo car,  ladle pre heat, ladle and tapping learn more >>


Aluminium Extrusion

LAND offers a complete new integrated range of thermometer systems dedicated solely to aluminum temperature measurement. These instruments contain unique-to-Land design features which provide inherent measurement stability and reliability. In the aluminum extrusion industry, product quality and operating profitability rely on efficient press operation. Press efficiency is increased greatly with accurate, reliable temperature measurement at critical points in the process including; preheated die, billet profile , die exit & quench exit temperatures read more >>


Aluminium Rolling

The Land Aluminium Strip Thermometer system is specifically designed to provide the aluminium hot rolling industry with a solution to one of its most difficult problems - accurate and reproducible temperature measurement of bright, semi-finished hot alloy strips learn more >>





More Industry Applications


Land has supported the global industrial community for more than 70 years, supplying innovative, reliable products and solutions. They have a worldwide reputation as innovators and manufacturers of high-quality, precision thermometers and thermal imagers.

Land's monitors and analysers provide industries with infrared, non-contact temperature measurement, combustion efficiency monitors and environmental pollution emissions detectors. Their products are used extensively in applications as diverse as steel, glass, electronics, mineral processing, power generation, utility and aircraft gas turbines, and a wide range of other industries. Ongoing development creates products for new applications and the continuous improvement of an expanding product range.

  • Steel: The infrared thermometers offer process solutions across more than 50 individual applications, ensuring process efficiency and continue reading >>
  • Aluminium: Including a wide range of stable, rapid response and reliable application-specific instruments designed to the highest standards continue reading >>
  • Speciality Metals: Products that you need for precise temperature measurements during speciality metal production, including solutions for copper and platinum refining continue reading >>
  • Calibration: The blackbody calibration sources provide a high-precision calibration of radiation thermometers, on-site and under laboratory conditions continue reading >>
  • Glass: Land has developed a range of instruments specifically designed to meet the challenges of glass production continue reading >>
  • Hydrocarbon Processing (HPI): Built to the highest standards of quality and reliability, their HPI measurement solutions are designed to operate in industrial conditions, delivering the accuracy you need to control your process continue reading >>
  • Industrial Processing: Used extensively in a range of industrial processes including paper, plastics, ceramics and non-wovens, Land's accurate online and portable thermometers, linescanners and thermal imagers support your applications continue reading >>
  • Minerals: Land supplies high-precision, reliable non-contact temperature measurement instruments specifically designed for mineral industry applications, including cement and roadstone production continue reading >>
  • Power Generation: With a range of detection options for every stage of the combustion process, Land's products guard against spontaneous fires. They also provide solutions for continuous emissions monitoring and plant condition monitoring continue reading >>

Overview:

Dirty fuels and application-specific furnace atmospheres require a thermal imaging solution with advanced spectral filtering and a high thermal and spatial resolution to deliver clear live images of the furnace, boiler, and stock. 

The MWIR-B-640 enables a continuous and clear view, even through heavy smoke and hot furnace atmospheres, which is not possible with visual furnace camera systems.

With a clear view through smoke and furnace gases, the MWIR-B-640 allows highly accurate and fully radiometric temperature measurement image data to be taken, stored, and trended over the lifetime of the furnace/boiler.

The advanced IMAGEPro thermal imaging and data processing software supports long term data trending, to enable the early detection of leaks and temperature variations and achieve process optimisation. Operators have a clear view of the critical furnace/boiler areas with more than 300,000 accurate point temperatures, measuring in the range of 300-1200 °C (572-2192 °F) and 500-1800 °C (932-3272 °F). Providing advanced digital communications via the IMAGEPro software, the performance of the furnace can be monitored to easily identify hot and cold areas and any uneven heating can be visualised with corrections viewed in real-time.

The high-resolution image, combined with the wide-angle field of view (90°), allows multiple areas to be imaged and measured simultaneously. With the wide-angle view into the furnace, image data can be viewed in real-time from the safety of the control room.

The MWIR-B-640 uses proven thermal imaging technology to accurately and continuously profile the temperature of the furnace and the stock, resulting in improved data accuracy through automation and reduced risk to personnel by minimizing the need for an operator to be in the hazardous furnace/boiler area.

With only a small opening in the wall, the MWIR-B-640 can accurately profile the temperature of the entire furnace without affecting the furnace atmosphere, the stock temperature, or energy consumption.

MWIR-B-640 is ideal for applications in HPI reformer furnacesreheat furnaces,  biomass boilerscoal boilerscement (kiln furnaces)heat treatment and annealing furnaces

ADVANCED SPECTRAL FILTERING
Enabling a clear view through dusty/smoky and hot furnace atmospheres, working in the mid Infrared range

HIGH-TEMPERATURE MEASUREMENT ACCURACY
 
Enables optimum furnace and boiler control through enhanced furnace thermal imaging

ADVANCED IMAGE PROCESSING SOFTWARE
Control, monitor, analyse and capture data from the thermal imaging camera with IMAGEViewer and IMAGEPro

REAL-TIME THERMAL DATA COMBINED WITH HIGH-RESOLUTION, LOW NOISE VISUAL IMAGE
This allows for true real-time furnace optimisation and the opportunity to improve energy efficiency without degrading furnace/boiler lifetime.

SAFE 24 HOUR, 7 DAY MONITORING
Guarantees accurate, reliable data from a safe remote position without risk to the operators

AUTO RETRACT SYSTEMS
Designed to auto-retract and protect the thermal imager from damage by overheating in the event of loss of water flow, air pressure, electricity supply or high borescope tip temperature alarm.


The MWIR-B-640 is an invaluable tool in prolonging furnace and boiler lifetime, optimising production throughput, reducing energy consumption, and improving stock temperatures.